Station 01Raw Material Reception & QC
Inbound reagents and consumables are quarantined, identity-tested and lot-logged before release to manufacturing.
Factory & Quality
Inside the factory
A virtual tour of the Gene Matrix GMP facility — cleanroom layout, production line, air-cascade design and the equipment that releases every lot.
The Gene Matrix production hall — ISO 5 (Grade A) critical zones within an ISO 7 (Grade C) background.
Cleanroom Footprint
Five production zones in 700 m²
The facility is engineered around a unidirectional flow — material in one direction, personnel through airlocks, finished product out — with positive-pressure cascade protecting every critical zone.
Legend · pressure cascade
+5 Pa
Gowning
Personnel preparation — primary gown change.
+10 Pa
Buffer / Airlock
Material and personnel airlocks separating dirty and clean sides.
+15 Pa
Clean Corridor
ISO 7 (Grade C) circulation between production rooms.
+20 Pa
Critical Zones
Aliquoting, microbial testing and sterilisation — protected positive pressure.
Floor plan adapted from the engineered design package — illustrative only.
The Production Line
Six stations, one validated flow
Every Gene Matrix kit travels through six controlled stations — from raw-material intake to cold-chain dispatch — under continuous environmental monitoring.
Station 01
Station 02Reagent Formulation (Grade A)
Master mixes, primers and probes formulated under ISO 5 laminar flow with calibrated dispensing and traceable QC.
Station 03Aseptic Filling under Laminar Flow
Validated automated dispensing into PCR tubes / strip-tubes / 96-well plates inside the critical zone.
Station 04Lyophilisation & Capping
Selected formats are freeze-dried for ambient shipping stability, then sealed under controlled atmosphere.
Station 05Kit Assembly & Labelling
Vials, controls, IFUs and barcoded labels assembled into finished kit configurations under the Grade C background.
Station 06Final QC, Lot Release & Cold-Chain Dispatch
Each lot undergoes performance verification before QP release and validated cold-chain dispatch.
Air Cascade & Pressure Control
Unidirectional positive-pressure design
Pressure rises step by step from the outside world toward the critical production zones — so air always flows outward from clean to less-clean. This protects products from contamination at every door.
+5 PaGowningPersonnel preparation — primary gown change.
+10 PaBuffer / AirlockMaterial and personnel airlocks separating dirty and clean sides.
+15 PaClean CorridorISO 7 (Grade C) circulation between production rooms.
+20 PaCritical ZonesAliquoting, microbial testing and sterilisation — protected positive pressure.
Equipment
Process-control equipment
Real-time PCR thermocyclers
Validated 96-well systems for assay development, in-process QC and lot release.
Laminar-flow workstations
ISO 5 critical zones for aseptic kit assembly and reagent handling.
Automated extraction & dispensing
Automated workflows for reproducible reagent formulation and filling.
Cold-chain & stability suites
Validated −20 °C / +4 °C storage and ongoing stability programme for every released lot.
- 700 m²
- Total facility footprint
- 5
- Production zones
- ISO 5 / 7
- Grade A within Grade C
- Modon
- Jeddah industrial city
- 24/7
- Environmental monitoring
Schedule a facility audit
Distribution partners, hospital procurement teams and regulatory auditors are welcome to schedule an on-site visit to the Gene Matrix facility in Modon Oasis, Jeddah.